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Определяет минимальные требования, предъявляемые к U-образным канатным зажимам из черных металлов и безопасной работе концевых соединений, закрепленных с помощью U-образных канатных зажимов, предназначенных для использования в области назначения, определенной изготовителем. Стандарт не распространяется на U-образные канатные зажимы, используемые в качестве основных элементов крепления в шахтных или крановых подъемниках или концевых соединениях строп общего назначения.
Стандарт содержит текст европейского стандарта EN 13411-5:2003 на языке оригинала и его перевод на русский язык (справочное приложение ДА).
Введен в действие как стандарт, на который есть ссылка в Еврокоде EN 1993-1-11:2006.
Введение
Приложение Д.А (справочное) Перевод европейского стандарта EN 13411-5:2003 на русский язык
1 Область применения
2 Нормативные ссылки
3 Термины и определения
4 Список опасностей
5 Требования к безопасности и/или меры предосторожности
6 Верификация требований к безопасности
7 Информация по эксплуатации
Приложение A (справочное) Спецификация для изготовления одной конструкции захвата — 1 с указанием размеров
Приложение B (справочное) Спецификация для изготовления одной конструкции захвата — 2 с указанием размеров
Приложение ZA (справочное) Взаимосвязь между данным европейским стандартом и важнейшими требованиями Директивы ЕС 98/37/ЕС
Приложение ZB (справочное) Взаимосвязь между данным европейским стандартом и важнейшими требованиями Директивы ЕС 2006/42/ЕС
Библиография
Дата введения | 01.01.2010 |
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Добавлен в базу | 01.01.2019 |
Актуализация | 01.01.2021 |
04.12.2009 | Утвержден | Госстандарт Республики Беларусь | 65 |
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Разработан | БелГИСС | ||
Издан | БелГИСС | 2010 г. |
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ГОСУДАРСТВЕННЫЙ СТАНДАРТ РЕСПУБЛИКИ БЕЛАРУСЬ
Концевая заделка стальных канатов. Безопасность Часть 5
КОНЦЕВАЯ ЗАДЕЛКА КАНАТОВ СКОБОЙ
Канцавая заладка стальных канатау. Бяспека Частка 5
КАНЦАВАЯ ЗАЛАДКА КАНАТАУ СКАБОЙ
(EN 13411-5:2003, ЮТ)
Издание официальное
Г осстандарт Минск
УДК 679.737-034.14(083.74)(476) МКС 21.060.70; 53.020.30 КП 03 ЮТ
Ключевые слова: безопасность, концевая заделка канатов, термины, перечень опасностей, верификация
Цели, основные принципы, положения по государственному регулированию и управлению в области технического нормирования и стандартизации установлены Законом Республики Беларусь «О техническом нормировании и стандартизации».
1 ПОДГОТОВЛЕН ПО УСКОРЕННОЙ ПРОЦЕДУРЕ научно-производственным республиканским унитарным предприятием «Белорусский государственный институт стандартизации и сертификации» (БелГИСС)
ВНЕСЕН Госстандартом Республики Беларусь
2 УТВЕРЖДЕН И ВВЕДЕН В ДЕЙСТВИЕ постановлением Госстандарта Республики Беларусь от 4 декабря 2009 г. № 65
3 Настоящий стандарт идентичен европейскому стандарту EN 13411-5:2003 Terminations for steel wire ropes. Safety. Part 5. U-bolt wire rope grips (Концевая заделка стальных канатов. Безопасность. Часть 5. Концевая заделка канатов скобой), включая его изменение А1:2008.
Европейский стандарт разработан техническим комитетом по стандартизации CEN/TC 168 «Цепи, канаты, подъемные полосы, стропы и принадлежности. Безопасность» Европейского комитета по стандартизации (CEN).
Перевод с английского языка (еп).
Официальные экземпляры европейского стандарта, на основе которого подготовлен настоящий государственный стандарт, и европейских стандартов, на которые даны ссылки, имеются в Национальном фонде ТИПА.
Степень соответствия - идентичная (ЮТ)
4 ВВЕДЕН ВПЕРВЫЕ
© Госстандарт, 2010
Настоящий стандарт не может быть воспроизведен, тиражирован и распространен в качестве официального издания без разрешения Госстандарта Республики Беларусь
Издан на русском языке
Table A.1 — Dimensions (see Figures A1, A2, A3 and A4) | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
The distance between grips 'e' (see Figure A.5) should be at least 1,5 t and not more than 3 (where t is the width of the bridge (see Figure A.2).
When using a thimble in the eye assembly, the first wire rope grip should be placed immediately against the thimble. The bridge should always be placed on the load bearing part of the rope.
Figure A.5 — Spacing for grips
When making the assembly and before bringing into service, the collar nuts should be tightened to the torque given in Table A.2.
The recommended tightening torques are for grips with greased bearing surfaces and nut threads.
After load is applied for the first time the torque should be checked again and, if necessary, corrected.
The wire rope end termination should be inspected by a competent person.
Table A.2 gives the recommended number of grips to be used relative to rope size.
Table A.2 — Torque and number of wire rope grips | |||||||||||||||||||||||||||||||||||||||||||||
|
9
Annex В
(informative)
Specification for construction and sizes for one design of grip - 2
This annex states the materials, dimensions and construction requirements for one design of wire rope grip, suitable for rope grades up to and including 1960 N/mm2, which meets the performance requirements of this standard.
The material, finish and testing of the U-bolt are to be as follows:
Material: Carbon steel, the properties of which are to withstand, without distortion the recommended torque load.
Finish: Plate (in accordance with EN 12329), mechanical (in accordance with ASTM B-695) or hot dip galvanized (in accordance with ASTM A-153).
Testing: Sample magnetic particle inspection in accordance with EN 1677-1.
The material and finish of the bridge are to be as follows:
Material: forged from carbon steel, the properties of which are to withstand, without distortion the recommended torque load.
Finish: Plate (in accordance with EN 12329), mechanical (in accordance with ASTM B-695) or hot dip galvanized (in accordance with ASTM A-153).
Markings: Manufacturers identification and size are to be legible. Distinctive raddles are to be present.
The material, finish and testing of the nut are to be as follows:
Material: ASTM A563 G-a or better
Finish: Galvanized in accordance with ASTM A-153
СТБ EN 13411-5-2009 |
11
ю
Table В.1 — Dimensions (see Figures B.1, B.2, B.3 and B.4)
Nominal size of |
Nominal rope size |
Bridge |
U-bolt |
Nut | |||||||||||||
grip |
mm |
A |
В |
C |
D |
E |
F |
a |
A |
В |
C |
D |
A |
В |
C | ||
1/8 |
3-4 |
2 |
5 |
4,3 |
9,4 |
12 |
7,2 |
20,5 |
12° |
12 |
#12-24 UNC |
11 |
23 |
9,4 |
#12-24 UNC |
4,7 | |
3/16 |
5 |
3 |
0 |
5,6 |
12,7 |
15 |
8,3 |
24 |
12° |
15 |
1/4-20 UNC |
14 |
30 |
11 |
1/4-20 UNC |
5,6 | |
% |
6-7 |
36, |
5 |
7,1 |
16,8 |
19 |
9,9 |
30 |
12° |
19 |
5/16-18 UNC |
12,5 |
31 |
14,1 |
5/16-18 UNC |
7,5 | |
5/16 |
8 |
4 |
2 |
7,9 |
18,5 |
22,5 |
1,6 |
33,5 |
12° |
22,5 |
3/8-16 UNC |
19 |
43 |
17,2 |
3/8-16 UNC |
9,1 | |
3/8 |
9-10 |
4 |
9 |
9,5 |
23 |
25,5 |
' |
13,3 |
41,5 |
12° |
25,5 |
7/16-14 UNC |
19 |
47,5 |
18,8 |
7/16-14 UNC |
10,7 |
7/16 |
11 |
5 |
8 |
11 |
28,5 |
30 |
' |
5,2 |
48,5 |
11° |
30 |
1/2-13 UNC |
25,5 |
58,5 |
21,9 |
1/2-13 UNC |
12,3 |
% |
12-13 |
5 |
8 |
11 |
28,5 |
30 |
' |
5,2 |
48,5 |
11° |
30 |
1/2-13 UNC |
25,5 |
58,5 |
21,9 |
1/2-13 UNC |
12,3 |
9/16 |
14-15 |
63, |
5 |
12 |
34 |
33,5 |
' |
6,8 |
52,5 |
10° |
33,5 |
9/16-12 UNC |
32 |
69,5 |
23,4 |
9/16-12 UNC |
13,9 |
5/8 |
i6 |
63, |
5 |
12 |
34 |
33,5 |
' |
6,8 |
52,5 |
10° |
33,5 |
9/16-12 UNC |
32 |
69,5 |
23,4 |
9/16-12 UNC |
13,9 |
% |
18-20 |
7 |
2 |
12 |
35,5 |
38 |
' |
8,7 |
57 |
10° |
38 |
5/8-11 UNC |
36,5 |
84 |
26,6 |
5/8-11 UNC |
15,5 |
7/8 |
22 |
80, |
5 |
13 |
40 |
44,5 |
22 |
62 |
10° |
44,5 |
3/4-10 UNC |
41 |
96 |
31,3 |
3/4-10 UNC |
18,6 | |
1 |
24-26 |
8 |
8 |
14,2 |
45 |
48 |
22 |
66,5 |
10° |
48 |
3/4-10 UNC |
46 |
106 |
31,3 |
3/4-10 UNC |
18,6 | |
1 1/8 |
28-30 |
9 |
1 |
14,2 |
48,5 |
51 |
22 |
71,5 |
10° |
51 |
3/4-10 UNC |
51 |
115 |
31,3 |
3/4-10 UNC |
18,6 | |
1 1/4 |
32-34 |
10 |
5 |
17,5 |
55 |
58,5 |
>5,5 |
79,5 |
10° |
59 |
7/8-9 UNC |
56 |
133 |
36 |
7/8-9 UNC |
21,8 | |
1 3/8 |
36 |
10 |
6 |
17,5 |
59 |
60,5 |
>5,5 |
79,5 |
10° |
59 |
7/8-9 UNC |
56 |
133 |
36 |
7/8-9 UNC |
21,8 | |
1 1/2 |
38-40 |
11 |
3 |
19 |
62 |
65,5 |
/ |
!5,5 |
86,5 |
10° |
65,5 |
7/8-9 UNC |
60,5 |
145 |
36 |
7/8-9 UNC |
21,8 |
1 5/8 |
41-42 |
12 |
1 |
19 |
67,5 |
70 |
i |
>8,5 |
92 |
10° |
70 |
1-8 UNC |
66,5 |
160 |
40,6 |
1-8 UNC |
25 |
1 3/4 |
44-46 |
13 |
5 |
22,5 |
74 |
77,5 |
4 |
52,5 |
97 |
10° |
77,5 |
1 1/8-7 UNC |
70 |
174 |
45,3 |
1 1/8-7 UNC |
28,5 |
2 |
48-52 |
14 |
9 |
24 |
83 |
86 |
36 |
113 |
10° |
86 |
1 1/4-7 UNC |
76 |
195 |
50 |
1 1/4-7 UNC |
31 | |
2 1/4 |
56-58 |
i6 |
2 |
28,5 |
81 |
99 |
36 |
116 |
9° |
98,5 |
1 1/4-7 UNC |
81 |
213 |
50 |
1 1/4-7 UNC |
31 | |
2 1/2 |
62-65 |
i6 |
8 |
28,5 |
94 |
105 |
36 |
119 |
9° |
105 |
1 1/4-7 UNC |
87,5 |
227 |
50 |
1 1/4-7 UNC |
31 | |
2 3/4 |
68-72 |
17 |
5 |
33 |
124 |
111 |
36 |
127 |
9° |
111 |
1 1/4-7 UNC |
90,5 |
243 |
50 |
1 1/4-7 UNC |
31 | |
3 |
75-78 |
19 |
4 |
40 |
113 |
121 |
t |
H,5 |
135 |
9° |
121 |
1 1/2-6 UNC |
99 |
272 |
59,5 |
1 1/2-6 UNC |
37,3 |
NOTE # 12-24 Unc:number s |
ize thread indicates a nominal diar |
ieter of 0.2078/0.2150 inches with a pitch of 24 threads per inch | |||||||||||||||
This grip is for use with 6 stranded right hand lay ropes in 6 x 19 and 6 x 36 classes.
Refer to Table B.2 in following these instructions. Turn back specified amount of rope from thimble or loop. Apply first grip one bridge width from dead end of rope. Apply U-bolt over dead end of wire rope - live end rests in saddle. Tighten nuts evenly, alternate from one nut to the other until reaching the recommended torque.
When two grips are required, apply the second grip as near the loop or thimble as possible. Tighten nuts evenly, alternating until reaching the recommended torque.
When more than two grips are required, apply the second grip as near the loop or thimble as possible, turn nuts on second grip firmly, but do not tighten. Proceed to next step.
When three or more grips are required, space additional grips equally between first two - take up rope slack -tighten nuts on each U-bolt evenly, alternating from one nut to the other until reaching recommended torque.
Key |
1 Location of first grip
2 Location of second grip
3 Location of third/other grips
4 T urnback
Figure B.5 — Sequence of fitting grips
Apply the U-bolt over the dead end of the wire rope, the live end rests in the saddle.
The number of clips shown in Table B.2 is based upon using RRL or RLL wire rope, 6 x 19 or 6 x 37 Class, FC or IWRC; IPS or XIP. If Seale construction or similar large outer wire type construction in the 6x19 Class is to be used for sizes 1 inch and larger, add one additional clip.
13
The number of clips shown also applies to rotation - resistant RRL wire rope, 8x19 Class, IPS, XIP, sizes 1 -1/2 inch and smaller; and to rotation - resistant RRL wire rope, 19x7 Class, IPS, XIP, sizes 1 - 3/4 inch and smaller.
Apply first load to test the assembly. This load should be of equal or greater weight than loads expected in use. Next, check and retighten nuts to recommended torque.
Periodically re-tightening of the nuts can be at 10 000 cycles (heavy usage), 20 000 cycles (moderate usage) or 50 000 cycles (light usage). If cycles are unknown, a time period could be used, e.g. every 3 months, 6 months, annually.
The wire rope end termination should be inspected periodically for wear, abuse, and general adequacy.
Table B.2 — Torque and number of grips | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Annex ZA
(informative)
ED Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC
This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association to provide a means of conforming to Essential Requirements of the New Approach Directive 98/37/EC amended by 98/79/CE on machinery.
Once this standard is cited in the Official Journal of the European Communities under that Directive and has been implemented as a national standard in at least one Member State, compliance with the normative clauses of this standard confers, within the limits of the scope of this standard, a presumption of conformity with the relevant Essential Requirements of that Directive and associated EFTA regulations.
WARNING - Other requirements and other EU Directives may be applicable to the produces) falling within the scope of this standard. @Д
15
Annex ZB
(informative)
E) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC
This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association to provide a means of conforming to Essential Requirements of the New Approach Directive 2006/42/EC on machinery.
Once this standard is cited in the Official Journal of the European Communities under that Directive and has been implemented as a national standard in at least one Member State, compliance with the normative clauses of this standard confers, within the limits of the scope of this standard, a presumption of conformity with the relevant Essential Requirements of that Directive and associated EFTA regulations.
WARNING - Other requirements and other EU Directives may be applicable to the produces) falling within the scope of this standard. О
16
EN 1677-1, Components for slings - Safety - Part 1: Forged steel components, Grade 8
EN 12329, Corrosion protection of metals - Electrodeposited coatings of zinc with supplementary treatment on iron or steel
EN 22768-1, General tolerances — Part 1: Tolerances for linear and angular dimensions without individual tolerance indications (ISO 2768-1:1989)
EN ISO 4042, Fastners — Electroplated coatings (ISO 4042:1999)
ISO 5922, Malleable cast iron
ISO 8062, Castings — System of dimensional tolerances and machining allowances ASTM B-695, Standard Specification for Coatings of Zinc Mechanically Deposited on Iron and Steel ASTM A-153, Standard Specification for Zinc Coating (Hot-Dip) о Iron and Steel Hardware ASTM A-563 Ga, Standard Specification for Carbon and Alloy Steel Nuts
17
Введение
Настоящий стандарт содержит текст европейского стандарта EN 13411-5:2003 на языке оригинала и его перевод на русский язык (справочное приложение Д.А).
Введен в действие как стандарт, на который есть ссылка в Еврокоде EN 1993-1-11:2006.
ГОСУДАРСТВЕННЫЙ СТАНДАРТ РЕСПУБЛИКИ БЕЛАРУСЬ
Концевая заделка стальных канатов. Безопасность Часть 5
КОНЦЕВАЯ ЗАДЕЛКА КАНАТОВ СКОБОЙ
Канцавая заладка стальных канатау. Бяспека Частка 5
КАНЦАВАЯ ЗАЛАДКА КАНАТАУ СКАБОЙ
Terminations for steel wire ropes. Safety Part 5 U-bolt wire rope grips
(справочное)
Данный европейский стандарт определяет минимальные требования, предъявляемые к U-образным канатным зажимам из черных металлов и безопасной работе концевых соединений, закрепленных с помощью U-образных канатных зажимов, предназначенных для использования в области назначения, определенной изготовителем.
К областям использования данных зажимов относится подвеска статических нагрузок и подъем отдельных грузов, оцененных компетентным лицом с учетом коэффициента запаса. U-образные канатные зажимы не предназначены для использования с канатами спиральной свивки.
Данный стандарт не распространяется на U-образные канатные зажимы, используемые в качестве основных элементов крепления в шахтных или крановых подъемниках или концевых соединениях строп общего назначения.
Примеры зажимов вместе с монтажными инструкциями приводятся в приложениях А и В.
Виды опасности, рассматриваемые в данном стандарте, указаны в разделе 4.
С помощью датированных и недатированных ссылок данный европейский стандарт содержит выдержки из других публикаций. Такие нормативные ссылки указываются в соответствующих местах в тексте, за которыми перечисляются соответствующие публикации. Для датированных ссылок последующие поправки или редакции данных публикаций применяются к данному европейскому стандарту только в том случае, если они содержатся в нем в виде поправок или редакций. Для недатированных ссылок применяется последняя редакция указанного документа (включая поправки).
EN 292-2:1991 Безопасность машин. Основные концепции, общие принципы конструирования. Часть 2. Технические принципы и технические условия
EN 1050:1996 Безопасность машин. Принципы оценки риска
EN 1562 Литье. Ковкий чугун
EN 12385-1:2002 Канаты проволочные стальные. Безопасность. Часть 1. Общие требования
EN 12385-2:2003 Канаты проволочные стальные. Безопасность. Часть 2. Определения, обозначения и классификация
EN 20898-2 Механические свойства крепежных элементов. Часть 2. Гайки с заданным запасом прочности. Крупная резьба (ISO 898-2:1992)
EN ISO 898-1 Механические свойства крепежных элементов из углеродистой и легированной стали. Часть 1. Болты, винты и шпильки (ISO 898-1:1999)
EN ISO 4759-1 Допуски для крепежных элементов. Часть 1. Болты, винты, шпильки и гайки. Продукция классов А, В и С (ISO 4759-1:2000)
EN ISO 7500-1 Металлические материалы. Верификация статических одноосных испытательных машин. Часть 1. Машины для испытания на растяжение/сжатие (ISO 7500-1:1999)
В настоящем европейском стандарте применяются термины и определения, установленные в EN 12385-2:2003, а также следующие:
3.1 U-образный болтовой канатный зажим (U-bolt wire rope grip): U-образный болтовой канатный зажим: U-образный болт, перемычка и гайки для обжимки двух частей каната посредством закручивания гайки.
3.2 концевое соединение с зажимом (grip-secured eye termination): Концевое соединение с зажимом: концевое соединение, обжатое канатным зажимом согласно инструкциям изготовителя.
This European Standard specifies the minimum requirements for U-bolt wire rope grips manufactured from ferrous materials and the safe behaviour of eye terminations secured by U-bolt wire rope grips for use as intended by the manufacturer.
Suitable uses include suspending static loads and single use lifting operations which have been assessed by a competent person taking into account appropriate safety factors.
U-bolt wire rope grips are not suitable for use with spiral ropes.
This standard does not cover U-bolt wire rope grips as the primary securing devices on mine hoists, crane hoists or eye terminations for slings for general lifting service.
Examples of grips together with fitting instructions are given in informative annexes A and B.
The hazards covered by this standard are identified in clause 4.
This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments).
EN 292-2:1991, Safety of machinery - Basic concepts, general principles for design - Part 2: Technical principles and specifications.
EN 1050:1996, Safety of machinery - Principles for risk assessment.
EN 1562, Founding - Malleable cast irons.
EN 12385-1:2002, Steel wire ropes—Safety—Part 1: General requirements.
EN 12385-2:2003, Steel wire ropes - Safety - Part 2: Definitions, designation and classification.
EN 20898-2, Mechanical properties of fasteners — Part 2: Nuts with specified proof load values - Coarse thread (ISO 898-2:1992).
EN ISO 898-1, Mechanical properties of fasteners made of carbon steel and alloy steel - Part 1: Bolts, screws and studs (ISO 898-1:1999).
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EN ISO 4759-1, Tolerances for fasteners Part 1: Bolts, screws, studs and nuts - Product grades A, В and C (ISO 4759-1:2000).
EN ISO 7500-1, Metallic materials - Verification of static uniaxial testing machines - Part 1: Tension/compression testing machines (ISO 7500-1:1999).
For the purposes of this European Standard the terms and definitions given in EN 12385-2:2003 and the following apply:
3.1
U-bolt wire rope grip
U-bolt wire rope grip: assembly consisting of a U-bolt, bridge and nuts that allow for two parts of rope to be pressed together when the nuts are tightened
3.2
grip-secured eye termination
grip-secured eye termination: eye termination secured by wire rope grips fitted in accordance with the manufacturer’s instructions
Accidental release of a load, or release of a load due to failure of a wire rope grip puts at risk either directly or indirectly the safety or health of those persons within the danger zone.
Temperature hazard is not covered as in use temperature is limited by the wire rope.
Table 1 contains those hazards that require action to reduce risk identified by risk assessment as being specific and significant for wire rope grips.
Table 1 — Hazards and associated requirements | ||||||||||||||||||||||||||||||||||||||||||||||||
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5.1 |
Materials |
5.1.1 |
U-bolt |
Carbon steel with at least property class 5.8 but not more than property class 8.8 in accordance with EN ISO 898-1.
5.1.2 Bridge
Malleable cast iron grade W40-05 or B35-10 in accordance with EN 1562; or forged non-ageing carbon steel.
5.1.3 Nut
Carbon steel with at least property class 5 in accordance with EN 20898-2 and product grade A in accordance with EN ISO 4759-1.
5.2.1 Grip security/tensile efficiency of grip-secured eye termination
When tested in accordance with 6.2.2 the grip-secured eye termination shall withstand a force of at least 80% of the minimum breaking force of the rope held for 5 minutes without the rope slipping more than 1 mm at the grip-secured eye termination.
5.2.2 Pulsatory fatigue behaviour of grip-secured eye termination
When tested in accordance with 6.2.3 the grip-secured eye termination shall withstand a minimum of 20 000 cycles.
The same grip-secured eye termination subjected to the pulsatory test above shall then be tested in accordance with 6.2.2, after which the grips shall not exhibit any visible cracks, deformation or other damage.
All testing and examination shall be carried out by a competent person.
6.2.1 General
In order to prove the design, material and method of manufacture, testing shall be carried out on each class of rope for which the grips are designed. The grade of the rope shall be the highest for which the grips are designed.
Where grips are intended for use with single layer ropes with a fibre core and a steel core, testing shall be carried out on both.
At least three assemblies having a grip-secured eye termination at one end shall be tested.
NOTE The number of tests is regarded as two for assemblies having grip-secured eye terminations at both ends.
For both tests described below, the applied force shall be transmitted to the grip-secured eye termination via a round pin(s). The angle subtended by the eye shall not exceed 30°.
The minimum length of free rope between the outer grips for assemblies having grip-secured eye terminations at each end shall be at least 30d, where d is the nominal rope diameter.
The test machines used in the tests specified in 6.2.2 and 6.2.3 shall conform to EN ISO 7500-1.
Any change of design, specification of material, method of manufacture or any dimension outside normal manufacturing tolerances that may lead to a modification of the mechanical properties shall require that the type testing specified in 6.2.2 and 6.2.3 are carried out on the modified components.
6.2.2 Grip security and tensile test
The test procedure shall generally be in accordance with that described in 6.4.1 of EN 12385-1:2002 except that after a force equivalent to 20 % of the minimum breaking force of the rope has been applied it may be necessary to re-tighten the grips in accordance with the manufacturer’s instructions.
The test may be discontinued when the applied force reaches a value equivalent to 80 % of the minimum breaking force of the rope.
6.2.3 Pulsatory fatigue test
Apply a force equivalent to 20 % of the minimum breaking force of the rope and if required by the manufacturer’s instructions re-tighten the grips.
Subject each assembly to a cyclic tension along the rope axis of between 15 % and 30 % of the relevant minimum breaking force of the rope. Re-tightening of the grips shall be in accordance with the manufacturer’s instructions.
Ensure that the frequency of force application does not exceed 5 Hz.
6.2.4 Acceptance criteria for type tests
If all three assemblies pass all of the above tests, the component of the size submitted for type testing shall be deemed to conform to this part of EN 13411.
If one assembly fails any one of the above tests, two further assemblies shall be tested and both shall pass all of the tests in order for the component of the size submitted for testing to be deemed to conform to this part of EN 13411.
If two or three assemblies fail any one of the above tests, the component of the size submitted for type testing shall be deemed not to conform to this part of EN 13411.
The grip size is indicated by the nominal rope diameter(s) for which the grip is intended.
Grips shall be marked permanently by the manufacturer with the grip size and manufacturer's identification.
The manufacturer of the grips shall provide fitting instructions which shall include advice on the diameter, class and grade of rope for which each grip is suitable, the number, material and dimensions of grips to be used, their spacing and orientation and the required torque value.
The manufacturer’s instructions shall include information on the following:
a) temperature range for use;
b) greasing of screw threads and any other surfaces;
c) re-tightening and the subsequent frequency of re-tightening.
The manufacturer or supplier shall, on request, provide a certificate giving the following information:
a) a statement of conformance to this European Standard;
b) E)the name and address of the manufacturer or where applicable the authorized representative; <5]
c) nominal size of wire rope grip (rope diameter);
d) a means of referencing the certificate to the wire rope grip.
Annex A
(informative)
Specification for construction and sizes for one design of grip -1
This annex specifies the materials, dimensions and construction requirements for one design of wire rope grip, suitable for rope grades up to and including 1960, which meets the performance requirements of this standard.
The material, finish and testing of the U-bolt are to be as follows:
Property class 6.8 in accordance with EN ISO 898-1.
Finish in accordance with EN ISO 4042, zinc electroplated and yellow chromatized.
Testing in accordance with EN ISO 898-1.
The material, finish and testing of the bridge are to be as follows:
Malleable cast iron grade W40-05 or B35-10 in accordance with ISO 5922.
Finish in accordance with EN ISO 4042 zinc electroplated and chromatized.
Testing in accordance with EN 1562.
The material, finish and testing of the collar nut are to be as follows:
Property class 6 in accordance with EN 20898-2.
Product grade 'A' in accordance with EN ISO 4759-1.
Finish in accordance with EN ISO 4042 zinc electroplated and yellow chromatized.
Testing in accordance with EN 20898-2.
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СТБ EN 13411-5-2009
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